When we talk about the food industry, there is no doubt that it is one of the fastest-growing industries. Food production and maintaining a high-quality consistency can be overwhelming – the competition is high food quality. This means that business owners must think 3 steps ahead to maintain their reputation in the food market. Most food manufacturing companies use robotics in their unit – according to surveys conducted. Automation is driving progress in the product industry – from more efficient manufacturing processes to more durable packaging materials, food automation stands tall as a promising frontier to lead us into the future.
Understanding Automated Food Packaging
Food packaging automation can be divided into two stages – primary and secondary packaging. In the primary stage, the raw food is required to be enclosed or wrapped. In the secondary stage, products are packed into smaller packages before being put into a larger case. You can use vision-guided robotic arms, automatic machines, and other cutting-edge inspection systems – food product companies can make their operations highly efficient.
Benefits of Automated Food Packaging
1.High production Volumes: When it comes to the need to speed up your turnaround process or produce higher product volumes, an automated packaging system is a better solution than recruiting additional workers. These machines, unlike manual labor, don’t get tired, which makes it possible to maintain a continuous pace of work. This balance of speed and precision has been proven to improve Food Production Company’s performance and to maintain their standards for packaging items.
2.Better Food Safety: Every year, food safety concerns are increasing significantly. Research shows that one in ten people from across the globe tend to fall sick after consuming contaminated food. More concerning is the fact that about four hundred thousand of them die every year from the same cause. Irrespective of the growing improvements in the food safety niche, diseases caused by contaminated food remain very common, even in developed countries. Food manufacturing brands are diligently working to improve the integral situation by introducing automated food packaging systems into their facilities.
3.Precisely Conducted Operations: All humans make errors or mistakes; it is inevitable. In many cases, it can be expensive for the company – this is why, for organizations involved in food production and packaging, quality assurance is paramount. Lowering all the possible errors and defects is the most effective manner to improve income as well as efficiency. The perfect solution to achieve this is an automated packaging system – more accurate weight calculation significantly lowers product wastage and correct labeling.
Automated Food Packaging – Currently
The United States of America witnesses tens of thousands of new food brands introduced every year. With as many packaging differences as there are brands, it is important to be constantly evolving in the industry to keep up with the demand. Amongst all the benefits, the increasing number of brands and packages has provided the food and drink packaging industry with opportunities to be creative and unique. By using automated procedures, the money and effort invested can be leveraged to design compelling and efficient packaging that is green, durable and highly marketable.
Have you ever noticed that food packaging techniques have changed significantly over the past five years? Traditional packaging has been traded out for ergonomic plastic that enables customers to use all of the contents inside. Thick and heavy plastics have been introduced in the market due to their durability and lightweight.
Instead of buying lettuce or fresh produce in bags that may get lost in the refrigerator, you can now organize them, thanks to stackable containers that enable the greens to breathe while keeping them front and center for us to use. Most of the packaging options we take for granted on a daily basis have been created to be more efficient by innovative minds.
Automated Food Packaging – The Future
With constantly evolving tastes and the desire to eat in a healthy manner, the food industry is meeting the need to create innovative designs that offer foods better and longer shelf life while cutting back the need to use preservatives. Adding more automated functionality into the food packaging industry could potentially open doors to new ideas that haven’t yet been conceptualized. The future is always exciting and filled with amazing technology, and so is the food industry. It is now reaching a point where machinery and robotics can juggle different needs. We don’t know yet, but they can create incredible solutions for products without having to need a technician.
Improving the efficiency of automated food packaging will naturally make the packaging process sustainable while meeting the prerequisite of the customer base. All of the small advances we are trying out today will lead the industry to invest more in a high-level workforce, making meaningful changes. This means the future will arrive bearing more efficient, cutting-edge and sustainable technologies.
Suitable Machine for Your Business
Choosing the right machine or equipment for your business relies on the food & beverage item you manufacture. Ask yourself if you need a machine that packages plastic trays, containers or baggies. Moreover, consider the space you have in your facility for equipment. Many robots need room to operate, such as tertiary packaging machines that can easily bundle large quantities of products for shipment.
Types of Food Automation Solutions
Vacuum Sealers: These are of importance for preserving food for an extended period. A proper sealant prevents dangerous outside elements such as bacteria, moisture or contamination from entering the product. Vacuum packaging systems leverage robotics to reduce the amount of air around food products and use heat to seal the containers. Based on their preferences, many manufacturers use transparent wrapping so consumers can understand the quantity of food.
Vertical Form-Fill Sealing Machine: This packaging system enables the operator to prepare food for distribution within a matter of seconds. Vertical form-fill-seal machines create a long plastic packaging tube into which the product falls and gets packaged. Technology like this is best suited for companies that don’t want to waste or contaminate products by shipping their products to other packaging units.
Checkweighers: They play a key role in food packaging operations – they help measure the weight of each product that passes via the packaging line. Food processing industry standards demand products to weigh a certain amount before distribution. In case the Checkweighers find a discrepancy, the system will alarm – these mechanisms can be integrated for automatic product removal.
About Primary Packaging Inc.
Primary Packaging Inc. is your leading packaging solutions provider with a strong reputation in the industry. They specialize in creating innovative and reliable packaging solutions and food packaging plastic bags for various sectors, including food & beverage, pharmaceuticals and consumer goods. With a commitment to quality, sustainability and customer satisfaction, we provide our customers with the best consultation that helps them create effective solutions.